What is Motorcycle Powder Coating?

So, you've heard of it, but, you're not quite sure exactly

Automobile and Motorcycle Powder Coating Part 1:

Eastwood's HotCoat® guns, like most powder coating guns, apply a negative electrostatic charge to the flour-fine powder (that magical mixture of "pigment and resin"). This charge is high voltage; up to 25,000 volts (100,000 volts on industrial guns), but fortunately very low amperage (the amps are the part of electricity that can really hurt you). Since this powder is made of resins, we know that it falls in the general classification of "plastics". As a member of the plastic family we know that it is a poor conductor of electricity. So once the particle is charged, it gives up that charge very reluctantly. This is what causes the powder to "cling" to the substrate being coated. The negative ions in the particle slowly fight their way to the positively charged substrate. This slow flow of ions from particle to substrate is what holds the particle on the substrate. Putting it another way, think of the positively charged substrate as "sucking" the negative ions out of the particles, causing them to stick.

Automobile and Motorcycle Powder Coating Part 2:

Why Is Powder Coating Better?

• More Durable - Powder coating gives consumers, businesses, and industry one of the most economical, longest-lasting, and most color-durable quality finishes available. Powder coated surfaces are more resistant to chipping, scratching, fading, and wearing than other finishes. Automobile and motorcycle powder coating color selection is virtually unlimited with high and low gloss, metallic, and clear finishes available. Thanks to the UV resistance of many of the powders, colors stay bright and vibrant longer. Texture selections range from smooth surfaces to a wrinkled or matte finish, and rough textures designed for hiding surface imperfections.
  
  
• Protects the Environment - Powder coating is also highly protective of our environment. While liquid finishes contain solvents which have pollutants known as volatile organic compounds (VOCs), powder coating contains no solvents and releases negligible amounts, if any, of VOCs into the atmosphere. Thus, there is no longer a need for finishers to buy costly pollution control equipment. In addition, most automobile and motorcycle powder coating overspray that does not adhere to the part can be retrieved and reused. Although this is not always practical for many low-volume users, this can virtually eliminate the waste commonly found in liquid finishing processes.
  
  
• Saves Money - Elimination of VOCs and reduction of wastes while motorcycle powder coating or powder coating in general saves money and helps companies comply more easily and economically with the regulations of the U.S. Environmental Protection Agency. In fact, one of the major elements in expanding the market for powder coating has been the implementation over the past 30 years of stringent air pollution control legislation.

Automobile and Motorcycle Powder Coating Part 3:

Where Is Powder Coating Used?

• Appliances - The appliance industry benefits from powder coating on front and side panels of ranges and refrigerators, washer tops and lids, dryer drums, air-conditioner cabinets, water heaters, dishwasher racks, and cavities of microwave ovens. Powder coating has also replaced porcelain enamel on many washer and dryer parts.
  
  
• Architecture/Building - The architectural and building market powder coats aluminum extrusions used on frames for windows and doors and modular furniture. Many highway and building projects use powder coating on light poles, guard rails, signs, posts, and fencing.
  
  
• Automotive/Motorycle Powder Coating - Henry Ford once said, "You can have a Model-T in any color you want. So long as it's black." For an industry once focused primarily on manufacturers' needs, powder coating is transforming the motorcycle and automotive industry with faster production times and lower operating costs, plus irresistible value propositions for consumers. For years, conventional liquid coatings were the standard. But these automotive and motorycle powder coatings can emit dangerous VOCs at their application stage. Powder coatings eliminate most environmental concerns and the need for costly waste disposal systems. Because automobile and motorcycle powder does not run or drip, the result is a uniform, superior-quality finish.

Automobile and Motorcycle Powder Coating Part 4:

Trends in motorcycle powder coating are to get a top coat over the powder and you'll have a coating that will last almost forever. Other top coats can be applied to create special effects.

For Custom builders you can get apply a special molding that can be powder coated which will smooth out the welds and joints on custom chopper frames, gas tanks and fenders.

The second trend in motorcycle powder coating is you can save parts that have been gouged or scratched. Because once repaired and powder coated you won’t be able to tell they were one step away from the junk yard. This can save you a lot of money.

Conversion from liquid to powder clearcoats for auto body exteriors is moving rapidly. Powder topcoats resist acid rain, the sun's ultraviolet rays and road and weather damage, helping cars retain their "showroom look" much longer and improving their resale value. BMW and Volvo are using it on their new model cars, and GM, Ford, and Chrysler have formed a consortium to test this technique on their production lines.

Powder coating has made substantial inroads as a primer for car, van and pickup truck bodies in the United States. Auto body primers in colors will be next.

There is huge market potential besides the above automobile and motorcycle powder coating. There is a huge potential for high-heat resistant powder coatings on aftermarket mufflers, which resist corrosion, protect against nicks and prolong the life of the muffler. Some companies are already applying heat-resistant powder to aftermarket mufflers, and the new-car market is thought to be two or three years away. Powder coating is also applied to wheels, grilles, bumpers, door handles, roof racks and exterior and interior trim. "Under the hood" uses include oil and fuel filters, brake pads, engine block casings, suspension components and radiators. Pickup truck and SUV owners can purchase powder coated side steps, bed rails, luggage racks and toolboxes as dealership add-ons or in aftermarket stores and catalogs.

Performance car owners can find powder coated special suspension units, carburetor parts and valve covers, plus flashy rear-view mirror mounts and other exterior adornments.

Everyday Products - Automobile and motorcycle powder coating projects are excellerating like crazy. But there are also innumerable everyday uses for powder coated products such as lighting fixtures, antennas, and electrical components. Farmers have powder coated tractors and farm equipment. Fitness buffs powder coat golf clubs and golf carts, ski poles and bindings, snowmobiles, bicycles, and exercise equipment. Shop owners have powder coated display racks, shelves, store fixtures, and vending machines. Office workers use metal furniture, computer cabinets, mechanical pencils and pens, thumbtacks, and other desk accessories that are powder coated. Parents have powder coated baby strollers, cribs, metal toys, and wagons. And home owners have lawn mowers, snowblowers, barbecue grills, patio furniture, garden tools, electronic components, bathroom scales, tool boxes, and fire extinguishers which benefit from a powder coated finish. The powder coating boom has just begun - expect more exciting uses in the near future.

For excellent step by step automobile and motorcycle powder coating guides and tools, check out these highly recommended products...

Powder Coating Guns and Kits

HotCoat Powders

Powder Coating Books and Videos

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